Patternmaker

Patternmakers design and construct patterns. They use a variety of materials such as wood and plastic to make metal casting moulds.

Also known as:

• Foundry patternmaker

Work activities

Patternmakers design and construct patterns or shapes that are used to make metal casting moulds. The moulds can then be used to make metal parts, such as engineering machinery and surgical instruments. Patternmakers generally use wood to make the shapes, but metal, plastic and polystyrene can also be used. They shape the patterns using cutting equipment, including hand tools, portable powered tools or machine tools like lathes and milling machines. Patternmakers also produce metal dies, which are moulds into which molten metal can be poured. A die is made by machining a hole into a block of heat resistant metal. The die is in two halves, so that it can be opened to remove the finished object. Computer aided design (CAD) and computer aided manufacture (CAM) software are a major part of the work involved in this career.

Personal qualities and skills

To do this job well, you’ll need:

• A wide range of hand and machine skills.
• A high level of ability in working with different types of material, including wood, metal and plastic.
• IT skills for any CAM or CAD work.
• Maths ability for taking measurements and making calculations.
• To be accurate and precise in your work.
• Good problem-solving skills.

Working conditions may be dusty, so the job may not be suited to you if you have allergies or conditions such as asthma.

Pay and opportunities

The pay rates given are approximate. According to National Careers Service, foundry process operators can earn between £15,000 and £27,000 per year, depending on their level of experience.

Patternmakers usually work a basic 41-43-hour week, which may include shift work and weekend work.

Employers are firms such as foundries and specialist patternmaking companies that make metal products. Some foundries are independent firms, while others are part of larger firms, such as car manufacturers. Opportunities for patternmakers occur with patternmaking firms (usually small businesses) and foundries in industrial areas in towns and cities throughout the UK.

Where are vacancies advertised?

Vacancies are advertised on all the major job boards, and on the Government’s Find a Job and Find an Apprenticeship services.

Entry routes and training

One route into this job is through a level 3 (advanced) apprenticeship in the role of metal casting, foundry and patternmaking technician. Your training will be largely on-the-job with some off-the-job training at college.

Progression is often to supervisory positions within a company.

Qualifications

To apply for an advanced apprenticeship, you will need GCSEs in English and maths, although you may be able to complete these alongside your programme. Other useful subjects include engineering, maths, manufacturing, and design and technology (resistant materials).

Adult opportunities

Age limits: It is illegal for any organisation to set age limits for entry to employment, education or training, unless they can show there is a real need to have these limits.

Relevant skills gained in woodworking, foundry work or mechanical engineering craft work, are an advantage.

Related careers

• Foundry worker
• Metal engraver
• Model maker